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Factors
affecting media cutting performance are as follows:
- Abrasive
size and percentage - Polish media have no abrasives where faster
cut media have coarser grits and more of it.
- Bonding
agent strength - Faster cutting media are bonded softer allowing
the bond to wear away exposing new abrasives which increases cut
rates. Polish media are very hard.
- The
Ceramic Itself - Different clays will assist cut and affect
weights of media. Heavier and larger media will cut faster.
The
manufacturing process determines the available shapes of ceramic
media. The ceramic and abrasive are mixed wet and then extruded
through dyes. This limits the shapes available to shapes with equal
sides. As the media is extruded it is cut for thickness and then baked
in a continuous or batch kiln to dry and harden.
Ceramic
is a good all around media and is one of the first choices to use for
all metals. Sample processing is strongly advised before choosing a
media.
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