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Plastic
media is known by its bonding agent. The two primary bonding agents of
plastic are:
The
polyester is the original formulation of plastic media. It is produced
from an oil derivative, therefore, non biodegradable. The polyester
breakdown is a white chalky sediment that's difficult to clean off of
parts if not rinsed properly.
The
synthetic plastic is a recent development and runs cleaner than
polyester. The synthetic is softer and lighter than polyester
achieving superior finishes. Synthetic is also biodegradable.
The
cutting element in plastic media is usually quartz. The cutting
element is limited to a given percentage because the manufacturers
process starts with a liquid and like adding sugar to water and mixing
it, if too much sugar is added it will drop out. Plastic media are
processed in a variety of different cuts:
-
Fine
Cut (Pre Plate)
-
Medium
Cut
-
Fast
Cut
-
Extra
Fast Cut
Plastic
media in most cases does not cut as fast as ceramic.
Below
are a number of advantages of plastic media:
-
Light
weight and soft bonding agents allow it to wear a burr off with
out rolling the burr onto the part.
-
Certain
plastic shapes, particularly a wedge, will sharpen as it wears
allowing points to get into inside radius of parts.
-
In
large mass finishing systems with large parts, hard media
compressed between the machines sidewall and the rotating part can
gouge and damage the part. Softer plastic media tends to
eliminate this type of damage.
In
summary plastic media have many advantages. Your parts should be run
in a lab to determine the proper media to use.
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